Superbloc® Module

Temperature Grade

1316°C (2400°F), 1430°C (2600°F)

Chemistry

Alumina, Silica

CCEWOOL® Superbloc® Module is a brand-new high-end offering from CCEWOOL® and is unique in its application in ceramic fiber linings.

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CCEWOOL® Superbloc® Module

CCEWOOL® Superbloc® Module is a monolithic ceramic fiber module manufactured from high-purity synthetic ceramic fiber materials using a continuous automated production process. Unlike conventional folded ceramic fiber modules, the Superbloc® Module is designed with a solid block structure, forming a fully integrated fiber body during manufacturing without layered folding or stacked fiber arrangements. This design significantly improves the structural integrity and long-term stability of the module.

CCEWOOL® Superbloc® Modules are installed using specially designed anchoring systems and installation tools that ensure strong compression between adjacent modules. The installation process is simple and efficient, while the anchoring system provides secure positioning and structural safety. Once installed, the modules form a continuous furnace lining structure, improving the overall sealing performance of the furnace insulation system.

Compared with traditional folded ceramic fiber modules, CCEWOOL® Superbloc® Modules maintain a more stable structure under high-temperature operating conditions. The monolithic design provides enhanced resistance to mechanical stress and high-velocity gas flow, making it particularly suitable for furnace areas exposed to severe operating conditions. As a result, Superbloc® Modules represent a high-performance furnace lining solution for advanced industrial insulation systems.

Benefits

  • Multi-Directional Compression Design for Enhanced Insulation

    The product is compressible in all directions and expands fully during installation, ensuring superior insulation performance for furnace linings and improving energy efficiency.

  • High-Strength Transformation After Firing

    Post-firing, the product transitions from a soft, compressible material to a high-strength, seamless structure, providing excellent integrity and durability.

  • Tight-Fit Design for Low Shrinkage at High Temperatures

    The module's cold side fits tightly against the furnace wall, maximizing compression between modules to ensure low shrinkage and structural integrity in high-temperature environments.

  • Versatile Applications and Flexible Customization

    Suitable for various flat structures, it also supports custom-cutting and installation of shaped components, tailored to different equipment designs for a wide range of applications.

Features of Superbloc® Module

  • Multi-directional compression

    It can be compressed in any direction, allowing for full expansion in the installation direction of the furnace lining, resulting in excellent insulation performance.

  • Completely seamless structure

    After calcination, the product transforms from a soft, compressible block into a high-strength, seamless, and firm structure, offering high integrity and durability.

  • High temperature, low shrinkage

    The cold face of the product can closely adhere to the furnace wall, maximizing compression between modules, ensuring low shrinkage at high temperatures, and maintaining structural integrity.

  • Customization

    Suitable for a wide range of flat structures and for cutting and installing shaped components. Various shaped products can be manufactured according to the different shapes of equipment.

Application of Superbloc® Module

Highly efficient energy-saving solutions

Insulation for high-temperature furnaces.
Surface insulation of industrial kilns.
Fire-barrier material for the multi-temperature-zones furnace.
Backing insulation of petroleum, chemical, and metallurgical furnace.
High-temperature sintering sagger.
High temperature sealing for machine and precision mold.

Specifications & Sizes

CCEWOOL® Superbloc® module

Description Superbloc® Module 24 Superbloc® Mlodule 26
Classification Temperature (℃ ) 1316(2400℉) 1430(2600℉)
Color White White
Shot Content (%) ≤10 ≤10
Density (kg/m°) 160 192 240 160 192 240
Permanent Linear Shrinkage (%) 1200℃x24h≤3 1400℃x24h≤3
Thermal Conductivity (W/m-K)
400℃ ≤0.09 ≤0.09
600℃ ≤0.14 ≤0.14
800℃ ≤0.20 ≤0.20
1000℃ - ≤0.28
Standard Size (mm) Length 305 (12")
Width 305 (12")
Thickness 76-305 (3"-12")

Custom size are available.Contact Us

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Adhere to Strict Quality Control System

CCEWOOL® products have won a number of authoritative certifications, including rach certification, Fraunhofer laboratory certification and CE certification, which fully prove the excellent quality of our products. These certificates are not only a strong guarantee of the quality of our products, but also ensure a worry-free process for your order. If you need to know more certification details or request relevant certificates, please feel free to contact us!

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