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PCW Board 2912 for Fabrication

Temperature Grade

1600℃ (2912℉)

Chemistry

Alumina, Silica

CCEWOOL® Polycrystalline Wool Insulation Board for Fabrication. High-purity fiber, low shrinkage, precise machining, and custom shapes for 1600°C insulation systems.

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CCEWOOL® PCW Board 2912 for Fabrication

CCEWOOL® PCW Board 2912 for Fabrication is a high-performance polycrystalline wool (PCW) insulation board developed for demanding high-temperature engineering applications. The product is manufactured from high-purity polycrystalline fibers using a wet vacuum forming process, creating a dense and uniform fiber structure throughout the board. This structure enables the material to maintain excellent dimensional stability and structural integrity in operating environments up to 1600°C (2912°F).

This product belongs to the polycrystalline fiber board for Fabrication category. Compared with standard industrial-grade fiber boards, it features higher fiber purity, improved structural uniformity, and superior dimensional stability. As a result, the board exhibits lower thermal shrinkage and improved long-term stability under sustained high-temperature operating conditions.

CCEWOOL® PCW Board 2912 also offers excellent Fabrication compatibility. The dense and homogeneous board structure allows precise cutting, drilling, and machining, making it suitable for manufacturing a wide range of high-temperature insulation components. CCEWOOL® additionally provides Fabrication customization services, supplying boards in custom dimensions, thicknesses, or special shapes according to equipment structures or engineering drawings to meet the design requirements of high-temperature industrial systems.

Benefits

  • High-Purity PCW Fiber for 1600°C Applications

    Manufactured from high-purity polycrystalline fibers, ensuring reliable performance in extreme high-temperature environments.

  • Low Shrinkage & Excellent Dimensional Stability

    Maintains shape and structural integrity under prolonged high-temperature exposure.

  • Dense & Uniform Structure with High Strength

    Wet vacuum forming process creates a homogeneous structure with improved mechanical strength.

  • Fabrication-Ready & Customizable

    Easy to cut, drill, and machine, with custom sizes and complex shapes available for engineered insulation applications.

Features of PCW Board 2912 for Fabrication

  • Engineering-grade polycrystalline fiber insulation board with superior quality

    Manufactured using high-purity polycrystalline fibers and controlled processes, ensuring consistent performance and reliability in demanding industrial applications.

  • Stable structure in operating temperatures up to 1600°C (2912°F)

    Maintains structural integrity and dimensional stability under prolonged exposure to extreme high temperatures.

  • High mechanical strength and structural rigidity

    Dense and uniform fiber structure provides excellent strength, allowing the board to withstand mechanical loads and maintain shape.

  • Low thermal conductivity and low heat storage

    Reduces heat loss and energy consumption while enabling faster heating and cooling cycles in industrial systems.

  • Excellent thermal shock resistance

    Withstands rapid temperature changes without cracking or structural damage, ensuring long service life.

  • Minimal shot content and ultra-low dust generation

    Optimized fiberization process reduces impurities and dust, improving product cleanliness and processing performance.

  • Excellent Fabrication and machining capability

    Easily cut, drilled, and machined into complex shapes, supporting custom-designed insulation components.

Application of PCW Board 2912 for Fabrication

Highly efficient energy-saving solutions

High-temperature laboratory furnaces;
Experimental thermal processing equipment;
Insulation structural components for industrial furnaces;
Back-up insulation behind dense refractory linings;
High-temperature insulation panels;
Furnace doors and structural insulation assemblies.

Specifications & Sizes

CCEWOOL® PCW Board 2912 for Fabrication
Classification temp. °C (°F) 1500(2732) 1600(2912) 1700(3092) 1800(3272) 1900(3452)
Continuous duty temperature, °C(°F) 1350(2462) 1400(2732) 1500(2732) 1650(3000) 1800(3272)
Density approx. kg/m3 350/400 350/400 350 350/400 650/700
Linear shrinkage, %(24 hours at max. continuous duty temperature)
1400°C ＜0.5
1500°C ＜0.1
1600°C ＜0.5
1700°C ＜0.5
1750°C ＜0.2
Chemical Composition (%)
Al2O3 62 64 75 75 87
SiO2 37 35 24.5 24.5 12.5
Other ＜1 ＜1 ＜0.5 ＜0.5 ＜0.5
Cr2O3 - - - -
Thermal conductivity, W/m.K
600°C (1120°F) 0.11 0.14 0.12 0.12 0.11
800°C (1472°F) 0.15 0.17 0.15 0.16 0.14
1000°C (1832°F) 0.27 0.24 0.18 0.19 0.17

Custom size are available.Contact Us

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Adhere to Strict Quality Control System

CCEWOOL® products have won a number of authoritative certifications, including rach certification, Fraunhofer laboratory certification and CE certification, which fully prove the excellent quality of our products. These certificates are not only a strong guarantee of the quality of our products, but also ensure a worry-free process for your order. If you need to know more certification details or request relevant certificates, please feel free to contact us!

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